- R1200gs fuel pump not working. - Lost 2 Hours of work - Cost of replacement fuel pump relay - 118 euro. I have a 2005 BMW R1200GS which was on trickle charge over winter. Oct 25, 2004 · And VDO fuel pump failore was not common issue. info is generated by its users. Thinking of trying to power the fuel pump directly from the connector to test it but can't find my wiring diagram. Jul 7, 2008 · R1200gs Fuel pump failure. If there is a problem with that connection, or the ECU has a problem (bad sensor making it decide the fuel pump should not be on or bad driver electronics to the fuel pump module). Took of fairing, fuel pump well was very clean and dry, screws on controller were shiny. May 16, 2013 · Hello, I am a new member to the site and would value some feedback on this issue. The pump / filter pipes (destroyed in the process), also the quick disconnect fuel fitting. The only thing Jan 13, 2023 · R1200GS. Then I took he pump out, cleaned the tank, and cleaned the pump. May 9, 2013 · Well Steve, you are the perfect person to open a study to determine how it all works and then stops working. If you remove the left hand fairing panel you see the fuel pump cover made from black plastic with slots in it. One circuit provides heat to the strip. Was returning from a ride last Sunday. very expensive! decided plan B next, was told to try a fuel pump bypass cable. If you look at the ETK you will see that the part number of the fuel pump of the R1200GS is the same as the one of R1150GS. Lets some work and not others, for a while, then disables more until the bike wont start. Jul 29, 2011 · 2008 R1200GS, 23000 miles. In this article - what and where the fuel pump controller (regulator) is, possible ways to prevent failure and work-arounds that will get you back on the road in case of failure. Fuel pump controller failures, R1200GS and other BMW R1200 motorcycles. Aug 18, 2024 · A simple pressure test of the fuel pump proved it was indeed not working properly and after replacing the fuel with a good donor the bike started up and purred like a kitten. Nov 14, 2016 · The not priming is the issue that I cannot get any information on, although the FPC and pump work fine. Fuel Pump - 1 Me - 0 Bikes out of warranty (since March), 27 000 kms, no actual cost yet but the part alone is about $700 AUD. May 11, 2023 · 12. R1200GS. that electronic module has been designed to reduce the fuel pump work load. Smelt fuel, and felt spray on my face. Good idea, but not really needed considering the reliability of the VDO pump. Pulled controller and sure enough underneath was about 1/3 filled with water, o'ring seal was not installed properly and pinched off to side leaving opening Dec 5, 2019 · My 2010 R1200GS has allegedly had the fuel pump recall done in 2015, it was not causing any issues then. Aug 18, 2022 · 7. Jun 7, 2022 · R1200GS. I unplugged that, cleaned up both ends with contact cleaner, and still no go. The rear wheel flange was also replaced. I'm hoping BMW will allow a 'good will' just out of warranty claim. , 111 Peter Street May 14, 2015 · Then started to run freely. It appears that the injectors are not firing, that is my next stepreconnect the tank and lines and check injectors. Jul 27, 2012 · "On BMW R1200GS, R1200GS Adventure, R1200RT, R1200ST, R1200R, F800GS and F650GS-twin motorcycles, the fuel pump controller can fail due to water infiltration or because of a design flaw, limiting heat sinking, leaving you stranded. Jul 25, 2015 · I had the warranty work done for the fuel pump flange done about a year ago. I feed my GS only premium most of the time. One month ago I started it up and it ran perfectly but I have just tried to use it and it won’t start and there is no whine from the fuel pump when the ignition is switched on. After taking the front plastic off I could see it was spraying out below the quick connect. 0V. It has now started leaking fuel in the exact manner that forced the recall in the first place. I should begin by saying that it is clearly not the well-known fuel pump controller problem. Turns out the EWS controls all the start procedures and if it gets moody, it plays with them. KEMSO Fuel Pump BMW R1200 / R1200R / R1200 R / R1200GS Adventure 2005-2010 | eBay Nov 30, 2006 · the sealing of the fuel pump control unit housing might be insufficient and water could intrude into the control unit housing creating a humid atmosphere. Dealer said they rebuilt the abs pump and did some work on the system. What fuel pump sock do I need to fit on to the oem pump? Can I get it from Autozone? 2. There is a low fuel warning. Test the fuel pump pressure. Jun 1, 2020 · R1200GS. What have people done to fix this? I am getting no help from BMW in Australia in regard to getting it looked at and re done. You can bypass the controller and the fuel pump will then, likely, work. They recently repaired a leaking rear drive oil seal for me free of charge so I'm hoping they will continue the 'good will' Jun 19, 2024 · R1200GS. info is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. It is a siphon that is powered by the fuel return line from the fuel pressure regulator. not the Fuel Pump. Details: You have a float driven fuel gauge that lives in the left lobe of your fuel tank. The heat is buring that electronics. BMW R1200GS Fuel Gauge Not Working. Resetting the electronics by removing the battery leades, reconnecting and twisting the Oct 25, 2004 · The controller operates the fuel pump at 80% to extend the life of the fuel filter. uk/ind Jan 23, 2011 · After re-installing the gas tank on a 2007 GS, which I have done a number of times, the fuel level gauge is not working. usually after 120 000 km the pump dies. After a test with the meter found that only 3. May 21, 2018 · The bikes will run just fine with the cable subsituted for the FPC, but you have to ensure the fuel pump shuts off when stopped - which depends upon how the bypass is wired. Instead they use a sophisticated fuel pump controller and a brushless DC motor in the pump. Using the accessory socket or an SAE battery connector and this cable as a temporary fix, you can bypass the Oct 25, 2004 · Does not matter what release of the module is. Below is a link to directions on how to do May 23, 2005 · I understand you can only flush the big in tank fuel filter,not replace it (without replacing entire assembly?) I've seen a few videos on doing the flush procedure on it. Nov 15, 2021 · 2004 - 2006 models I've determined that the time and effort to remove the servo/ABS pump then remove the brain from it make a cover plate and mount for the brain to keep lights and speedo working is not worth the weigh saving of jettisoning ABS pump body. Oct 25, 2004 · R1200GS Fuel Pump Failure My recent trip to Germany & Holland was blighted by not one but two breakdowns apparently caused by the same thing, that the first dealer thought he had cured, but obviously hadn't. I reinstalled it but fuel pump circuit still doesn't seem to be activated. Feb 3, 2015 · Buy QFS OEM In-Tank Fuel Pump Replacement for BMW C1 125 150 200 250 C600 C650 F650CS F650GS F700GS F750GS F800 F850GS G650GS HP2 HP4 K1200GT K1200R K1200S K1300 K1600 R1150R R1200GS, 1999-2020: Electric Fuel Pumps - Amazon. But if the initial prime does not work, this shows there could be an internal fault in the DME, provided you are not getting any error codes. May 12, 2013 · Hello, The bike turns over but no start. After taking the fuel pump assembly out I found it was broken and not worth salvaging. The new systems do not recirculate fuel, and do not use a mechanical pressure regulator. Aug 7, 2019 · Fuel pump is spraying gas. May 2, 2017 · The O2 sensor can cause problems but not to that extent , the fuel pump controller is normally a go or no go failure and it wouldn't run rich. The new quick connects are still plastic. Ethanol-laced fuel (up to 10%) is common here in Canada, I just don't care (not avoiding it). is this not the right pump for a +2010 gs adventure? What premium alternatives are there. Another check you could do is to pull a spark plug and see if it's dry or wet with fuel--if it's the latter, again, you're not getting a spark. Here is a video. , 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada Aug 20, 2023 · The pump control module is activated / controlled by the engine ECU. I love the bike and have rode it for a bit over 1200 miles. so it appears to be working. Not good. under such conditions, the fuel pump could corrode and then fail. Oct 13, 2008 · Does anyone out there know of any problems being reported for fuel pump electronics on '07 1200 GS ADV? Mine completely died while riding down the highway. , 111 Peter Street, Suite 600 Oct 5, 2017 · Connect the new film-type sensor to the fuel-pump unit while it is removed from the fuel tank. -I connected the fuel pump to the battery and the bike ran great. Oct 10, 2004 · - After reading threads, bought replacement fuel pump relay, and replaced. Suddenly the fuel gage started acting up. What I mean by this is that on a recent ride May 27, 2022 · Hi all, pleased to have joined this forum. e. Comment: On the way to work, after leaving motorway, at busy roundabout junction. Aug 25, 2019 · Back story: My fuel pump assembly was replaced about 4 years and 16K miles ago under warranty. The issue was thought to be caused by a support ring that was creating excess clearance. info is not in any way affiliated with Bayerische Motoren Werks AG VerticalScope Inc. Faulty fuel level sensor. If they had used a mechanical regulator and return line you would not need it but in BMW's cost saving wisdom the module was a cost point solution. May 14, 2018 · (also carry air pump and tire plug kit) GS911 said fuel problem, most likely fuel pump controller. I figure I'll do that procedure and replace the fuel pump sock. Connect the fuel-pump unit while still removed to the motorcycle The manual then says to connect the BMW diagnostic computer and follow the computer's directions, so the next steps remain a mystery. Last week I discovered the female end of fuel disconnect was cracked and leaking. The fuel pump on the 1200 is the same as on the 1100/1150. And the power reaching the pump is a poor 1. Since I put the cover on in the morning after I get to work I figured it was just residual fuel vapors wafting out of the muffler or airbox and being trapped under the cover. Apr 6, 2023 · There are two wires on the plug coming out of the tank near the fuel pump, for the fuel level sensor (fuel strip models have 4 wires). Mar 29, 2020 · 28cb = Fuse for electric fuel pump activated R1200GS. Feb 26, 2017 · If this fuel pump test works, (it switches the pump on and off a few times), this shows the pump driver circuit in the DME is ok. After Jul 11, 2007 · Turns over on starter but no fuel pump. I will look into the metal replacements, though I have to wonder if staying with ethanol free fuel will keep the plastic parts intact. Content on R1200GS. If I understand correctly, this pump cannot give the correct working pressure for my gs. Thought it was the quick connect and bought a new one. Bike stalled, and had to push bike off motorway off-ramp in the middle of heavy rush-hour traffic. Nov 6, 2014 · Capt Jim, your fuel gage is working as designed. If you want to replace the fuel strip it is not a terribly difficult task and right now Max BMW has a 20% off coupon code for all regular priced items and free shipping over $99. , 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I purchased a 2008 R1200 GSA with a bit over 70,000 miles on it. Tried turning ignition on, still no fuel pump prime. consequence: failure of the fuel pump will cause inadequate fuel to reach the engine and cause the engine to stop running. The pump can operate at 100% all the time, just like it would without a controller, so a jumper will not be an issue. Have you checked if the ECU has any problem codes stored? That would be step one. I will say I did pull the injectors prior to the components arriving for my test rig and when you turn the ignition on fuel did spray out of them. , 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada Apr 12, 2021 · Anyway with a new ( none original) pump on it still didn't work. Aug 12, 2015 · 46,500km's on the clock. Dec 8, 2022 · Once I got it I tested the fuel pump and it was only putting out about 25% of the fuel pressure needed. 1. Seven 05 GS's, Four 06 GS's, Two 07 GS, One 08 GS, one 09 GS and one 2020 GSA Apr 3, 2007 · looks good. Oct 25, 2004 · The fuel does not make a return trip to the tank. Stopped at the traffic lights and found there was fuel gushing from under the faux tank onto the road. Aug 10, 2010 · New CPC Chrome Plated Brass Fuel Line Quick Disconnect Set For R1200RT, R1200S, HP2 Sport & 2004-2007 R1200GS (NOT GS ADV) Now includes the female screw in fitting for the fuel pump flange! Brand new 4 piece 5/16 CPC chrome plated brass quick disconnects Jul 25, 2023 · I would use a healthy layer of silicone seal on the next one. Any insight? Do I need a new fuel pump or is there a part I could replace? Oct 21, 2018 · If you do hear the pump running and the bike refuses to start (or even fire briefly), then I'd look at ignition or fuel injection problems (or really contaminated gas), vs. motorcycleinfo. I photographed the problem and pulled the tank and brought it down to SJ BMW. It's connected, all the fuses are good, but when I check the hot wire and ground going to the pump i get 0. BMW designed this module in order to make the life of the fuel pump longer and also to save a bit the fuel filter (part of the flange). Hopefully the GS-911 will direct you as needed. , 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada Jan 3, 2017 · If the fuel pump is stuck, and was not replaced last year and not under warranty you can buy a new fuel pump for as little as $40 off eBay and replace it. There is a device called a "sucking jet pump" that lives in the right lobe of your fuel tank. BMW recalled nearly 21,000 2011-2014 year model motorcycles, including all iterations of the 1200GS, due to a fuel pump leaking fuel. Water just puddles in there and you will have a hell of a time loading it onto a truck, driving 1 1/2 hrs do the dealer, unloading. make sure you cover the place where the pins go into the body. It acted like it was not getting fuel. See here:http://www. Here's a link to my thread. 5 volts are getting to the fuel pump control unit ( regulator) that is mounted on top of the pump/filter assembly. waiting for an hour till they put the new controller in, then take it out and blow water out of all the connectors, put it back in, take it out put some dielectric grease in connections, put it Jan 1, 2006 · My fuel pump shorted out. I'm "assuming" the "O" rings for the quick connects are the same size on each side Feb 16, 2018 · Hello folks - hopefully this discussion thread is not too old. I'm not sure of the issue at that time; but I said 'yes' because free parts are free parts. Oct 11, 2015 · The SJP used to be connected properly because the OEM pump (replaced in 2014 from the recall) would drive the SJP if I bypassed the fuel pump electronic to run the pump at full power; sidenote: the fuel pump electronic switches the pump on at approx 75% duty cycle the one time I measured it (period: 1 s; time on: 750 ms; time off: 250 ms). Here's the blow by blow instructions on how to dismantle a failed fuel pump controller to remove Nov 5, 2017 · My fuel pump was pumping out some nasty 3 year old fuel with some water. but the 1200gs adventure has a fuel pressure regulator of 4 bar. Unplugged and replugged black connector from the tank. There's information on fuel pump controller failures, some details of ways to bypass a failed fuel pump controller, bypass leads etc on the page linked to at the top of this page but here's a really neat solution. There appears to be two causes for failure of the R1200GS / R1200GSA fuel pump controller (which may well apply to other BMW R1200 series motorcycles) both being an issue due to the poor design of the fuel tank pump housing module i. May 19, 2019 · any one had fuel pump problems? my r1200gs died while out for a ride. I can isolate the problem by entirely disconnecting the pump from the bike and hooking it up to a regulated power supply, which shows that the resistance is less than an ohm. Fuel Pump Leaking Fuel. 2 volts and strangely on both sides ( pos/neg Black/ red. A BMW R1200GS fuel gauge can stop working because of frequently running on low fuel or problems within your gauge cluster, ECU and sensor systems, fuse box, or wiring harness. being recessed as it is causing water to collect around the fuel pump controller unit: How to install a fuel pump bypass cable on a BMW R1200GS motorcycle when you have a failed fuel pump controller. the fuel pump. Reinstalled, and now when I turn the key, the pump is not pumping. was told it may need a new module that runs the fuel pump. Replacing other parts will not make the failed fuel pump work. just don't ride in the rain with the bypass plugged in. Mar 12, 2023 · Well if it’s the fuel pump, it’s the fuel pump. I'm supposed to getting a Nov 1, 2002 · Fuel Pump has given up. fuel pump Part Number: 16147680379 ; 16-14-7-680-379 WARNING: Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. co. com FREE DELIVERY possible on eligible purchases Dec 28, 2021 · In the specs of the pump I see a flow rate of 110l/h and 3bar. Empty or low fuel tank. Dec 4, 2017 · Checked the horn works swapped the horn and fuel pump relays (#5 and #6) horn still works. Phoenix AZ I smelled a slight whiff of gas for a while, always as I removed the cover before riding home from work. Refill the fuel tank and check the gauge reading. Jun 5, 2015 · I removed the tank and fuel pump, the voltages seem to be okay (12V when key in run position then goes to 0V, when starter button depressed voltages jumps back to 12V), fuel pump and the controller appears to be okay . First you need to isolate the problem cylinder, do this by unplugging the spark plug, the side that makes the least difference in the way the engine runs is the bad side. My suggestion is to have a permanent bypass of that module. Nov 9, 2021 · Honestly even with a working fuel strip you are better off tracking your fuel mileage with the trip meters as the fuel gauge even when working isn't highly accurate. didnt work! next, removed the fuel tank, took out fuel pump, hot wired pump, it worked, Feb 10, 2021 · I have a 2009 R1200GS, more than 60000 miles, never had any problem with the fuel strip. I'd thoroughly clean those contact pins, squirt some contact cleaner onto everything, and button it back up to try. It has been sitting on a battery tender for a number of months. GS911 says, "fault code value 10443(0x28CB) Fuse activated for electric Fuel-pump. May 8, 2020 · R1200GS. The connector at the left hand fuel pump looks ok. The contacts were cleaned and the connector reseated. Most accesable unit is 6000 km and 3 weeks away in the UK so tried a few alternatives. Over time, the clearance would lead to a crack in the fuel pump, allowing fuel to leak through. I bought a 2007 R1200 GS Adventure last September with around 20,000 miles. Consulted the wiring diagram, removed the fuel tank and the main plug on the ZFE. My take is that there are two circuits in the fuel strip, evidence is that there are 4 connectors at the top of the strip. Installed a donor fuel pump and the bike ran like a champ. , 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada Apr 7, 2021 · The main fuel pump, the aux fuel pump, both flanges, both quick connects, and some fuel line were replaced. -I connected the fuel pump to the fuel pump controller and the pump didn't turn on at all. It is in an area that holds water and will corrode. - Removed the whole fuel pump unit from the tank , then the actual pump, the fuel level indicator and ECU. The motor ECU switches the fuel pump controller between 100% and 80%. umi zvitfrp dduaq nzcnxb jtxp thogl cda oowre gcwacoqs gpge